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Jetta Plastic Headlight Restoration
Posted: Sun Sep 16, 2007 9:49 pm
by VR4Rob
These suckers were really bad, almost a safety hazard because they blocked so much light.
Before:
Teh gross:
Masking off the surrounding areas:
Let the wet sanding begin:
Machine light cut/polish:
Finer grit wet sanding:
More cutting/polishing, starting to get there:
A few more polishes, more wet sanding, and M21 synthetic sealant:
Side by side comparo:
Passenger side done:
Happy Jetta can see again:
Some more pics in better light:

Re: Jetta Plastic Headlight Restoration
Posted: Sun Sep 16, 2007 9:57 pm
by moffman93'
wow nice job.
Re: Jetta Plastic Headlight Restoration
Posted: Sun Sep 16, 2007 9:59 pm
by VR4Dani
wow
Re: Jetta Plastic Headlight Restoration
Posted: Sun Sep 16, 2007 11:48 pm
by BleedScarlet
nice work!
What a difference it makes on the car!!!
Re: Jetta Plastic Headlight Restoration
Posted: Mon Sep 17, 2007 12:37 am
by Terry
I'm assuming you used a rotary for that? Have to wet sand them at all?
I had an avenger than was worse than that once...ended up having to sand it with 800 and move up until I could buff the scratches out. Ended up looking just like new.
Re: Jetta Plastic Headlight Restoration
Posted: Mon Sep 17, 2007 12:45 am
by VR4Rob
Used combination of wet sanding, starting at 800 grit and moving up, and an orbital buffer with light cut and polishing pads.
Re: Jetta Plastic Headlight Restoration
Posted: Mon Sep 17, 2007 12:58 am
by Terry
What do you use for compound/polish?
Re: Jetta Plastic Headlight Restoration
Posted: Mon Sep 17, 2007 1:15 am
by VR4Rob
[quote=""Terry""]What do you use for compound/polish?[/quote]
Soapy (Ajax) water for wet sanding, 3M rubbing compound, Meguiar's professional machine glaze (M#9 I think, I forget), Meguiar's PlastX plastic polish, and Meguiar's professional synthetic sealant (M21.) A little of this and a little of that you might say

Re: Jetta Plastic Headlight Restoration
Posted: Mon Sep 17, 2007 1:21 am
by Terry
Never heard of mixing Ajax with the wet sanding water...I usually soak the paper in water then spray the area with some quick detailer. I like 3M and Meguiars polishes/compounds...I'm actually looking to step up to something a little higher grade...preferably something that doesn't dust as bad as the meguiars compounds.
Re: Jetta Plastic Headlight Restoration
Posted: Mon Sep 17, 2007 2:39 am
by Jeff V.
Isn't it funny how something little like that can make the whole car look new again?
Re: Jetta Plastic Headlight Restoration
Posted: Mon Sep 17, 2007 5:33 pm
by EricVR4
Damn, nice job Rob!
